|
|
| Ignition System | |
Spark Plugs |
|
____Type |
|
________1990 and earlier.................................... |
NGK BPR-5ES |
________1991 and later...................................... |
NGK BKR-6E |
____Gap........................................................... |
0.7mm to 0.8mm (0.028 to 0.031 inches) |
Timing |
|
____Samurai..................................................... |
10 degrees BTDC @ 800 RPM |
____Sidekick/Tracker.......................................... |
8 degrees BTDC @ 800 RPM |
Firing Order....................................................... |
1-3-4-2 |
Cylinder Numbers (drivebelt end first)..................... |
1-2-3-4 |
Valve Clearances |
|
8-valve |
|
____Intake |
|
_______Cold....................................................... |
0.13 to 0.17mm (0.005 to 0.007 inch) |
_______Hot........................................................ |
0.23 to 0.27mm (0.009 to 0.011 inch) |
____Exhaust |
|
_______Cold....................................................... |
0.016 to 0.20mm (0.006 to 0.008 inch) |
_______Hot........................................................ |
0.26 to 0.30mm (0.010 to 0.012 inch) |
____16-valve (intake and exhaust) |
|
_______Cold....................................................... |
0.13 to 0.17mm ( 0.005 to 0.007 inch) |
_______Hot........................................................ |
0.17 to 0.21mm (0.007 to 0.008 inch) |
| Compression | |
Cylinder compression @ 400 RPM |
|
____Standard......................................................____199 psi |
|
____Minimum.......................................................____170 psi |
|
Maximum variation between cylinders.......................____14.2 psi |
|
Oil pressure (warm) ..............................................____42 to 60 psi @ 3000 RPM |
|
| Cylinder Head | |
Warpage limit......................................................____0.05mm (0.002 inch) |
|
| Drivebelt Deflection | |
Alternator ..........................................................____6mm (0.25 inch) |
|
Power steering pump ...........................................____12.5mm (0.5 inch) |
|
Air conditioning compressor....................................____6mm (0.25 inch) |
|
| Brake Specs |
Disc brake pad lining thickness (minimum) ................____1mm (0.04 inch) |
Drum brake shoe lining thickness ............................____1mm (0.04 inch) |
Parking brake adjustment......................................____5 to 8 clicks |
Brake pedal freeplay.............................................____1 to 8mm (0.04 to 0.32 inch) |
Brake pedal height ..............................................____130mm (5.12 inches) |
| Clutch | |
Clutch pedal |
|
Freeplay............................................................. |
15 to 25mm (o.6 to 1.0 inch) |
____Height |
|
________Samurai ................................................. |
Level w/ brake pedal |
________1990 and earlier....................................... |
5.0mm (0.2 in)above brake pedal |
Clutch release arm freeplay..................................... |
0.5 to 1.5mm (0.02 to 0.06 inch) |
| Steering | |
Steering wheel freeplay limit.................................... |
10 to 30mm (0.40 to 1.2 inches) |